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Custom Packaging
Yes, we create custom bags!
We specialize in creating customer-specified bags to meet your requirements, and our respected experts in flexible packaging will guide you in determining the best materials to use.
Whether it’s protection against moisture, oxygen, or aggressive chemicals, IMPAK can help your product stand out from the crowd by designing pouches and packaging that are unavailable anywhere else for applications in food, medical, industrial, and newly developing markets that have yet to be addressed.
Looking for Custom Printed Packaging? See our Custom Printed Packaging Section.
How do we do this?
IMPAK flexible packaging solutions can help you to avoid choices that may be detrimental to the product, the integrity of the packaging, and the profitability of your business.
With over two decades of product creation knowledge working with partners that range from large established companies to start-up entrepreneurs, IMPAK uses this experience to review the many possible outcomes of choices such as down-gauging to reduce shipping costs or solving potential delamination issues by using specific materials to match your application’s special needs.
Custom Features Include:
Die Cutting
Taking a step farther from manufacturing a custom dimension pouch, we also offer die cutting services for projects that require a hanging hole/header or a non square shaped pouch. Working with our designers we can custom manufacture tooling to cut out the perfect shape to match your project. Great way to improve your packaginf with a unique pour/tear design, or to emphasize the custom print in any shape you want. See more examples of Die Cut projects
Custom Print
Using your design or wwokring with our designers we can custom print the perfect pouch for your next project. Roto-Gravure prints deliver extremely vivid and high quiality images. Great for final packaging that requires labeling, ingredients, instructions, etc. We also support speecigic pantone colors for brand consistency, and digital print for fast turnaround. See more examples of our Custom Print capabilities.
Fitments
Find or design the perfect fitment to suit your needs. We work with a wide variety of use cases from Military, Medical, to consumer food goods that require differing barrier, tamper resistance, pour rate, and other considerations for their project. See some examples of fitments we have made in the past
We also build vacuum sealers for this application. Learn more
Non-Standard Material Thicknesses and Rapid Turnaround
While we regularly produce a wide variety of materials and sizes, some projects require very specific solutions. For cases like those, IMPAK will work with customers to develop the right package to suit their needs. Here are some examples of pouches we have designed to customer specifications:
An Agriculture Technology Company was in need a heavy-duty side gusset pouch with a one-way valve to store organic agricultural additives. While a side gusset pouch is not a new concept, having one made in our super high moisture barrier PAKDRY7500, and including a one-way degassing valve is very rarely needed. Utilizing our wide selection of materials we were able to take on this challenge and provide that company with the right pouch to match their stated needs. Cases like these can give us an opportunity to explore new techniques to offer our customers. See product
A resin company had us design a large 40" x 60" bag with extreme high barrier requirements to seal "composite prepreg" resin matrix system. After working with them to go over the challenges - carbon, glass, aramid fiber reinforced ingrediant would wear through many other material specs. Our PAKDRY7500 sports dual layers of both 48 gauge polyester and 60 gauge biaxially oriented nylon for superior barrier and puncture resistance to meet our customers project.
This flat bottom pouch (also called box bottom or square bottom) presented several challenges when the customer gave IMPAK their requirements. A different tooling and production process is required for this kind of pouch, known in the industry as an eight side seal pouch. On top of that, the customer asked for the pouch to be reclosable, with a pocket zipper. This is a tamper evident closure that appears hidden near the top of the pouch. IMPAK was also able to match the customer's Pantone color choice to perfectly fit the customer's branding. See product
A food service company wanted a creative way to provide their customers with portable containers of olive oil and balsamic vinegar. The pouch created by IMPAK was made with cast polypropylene and a proprietary sealant layer to prevent delamination due to the acidity of vinegar. It was also designed with a unique die-cut shape and custom printed matte color textured effect to resemble a clay pot. Finally, the pouch features a tear notch and dispenser tip for easy opening and pouring. See product
IMPAK was approached by a medical cannabis distributor who was in need of a discreet packing solution for their products. The pouch that we designed and produced for them was to have the appearance of a standard mailer, including a custom print "Thank You" design on the front face of the pouch. It was also made with a lip and tape closure so that it could easily be filled and sealed by hand. But the customer wanted the pouch to be tamper evident as well, so a child resistant tear notch was included to make a highly secure yet unassuming package. See product
In this instance, a customer wanted a pouch that could hold freeze dried microbes for a single-use application. This custom-shaped pouch is much larger than most dispenser tip pouches and is made with high barrier MylarFoil PAKVF4C, which features a sealant layer that can be securely sealed right through powders or viscous materials. This feature provides a resulting hot tack strength that allows a reliable seal when other structures would fail due to seal area contamination. See product
Please call us or email us for more information, or fill out a Quote Request Form with your target size and material.
Unsure how many you will need? Be sure to talk to us about possible Minimum Order Quantities to meet your next project.
Looking for a custom print option?
Please fill out this printed packaging request form for your inquiry.